China factory CZPT Excavator Bulldozer PC200 Undercarriage Parts Sprocket Gear

Product Description

Sprocket Rim
Material: 40Mn
Technology: Forging or Casting
Finish: Smooth
Hardness: HRC50-60
Deepth: 4mm-10mm
Heat treatment: Quenching
Dimensions: International Standard
Port: HangZhou
Supply Ability: 100000 Piece/Pieces per Month can improve
Packaging Detail: Wooden case/pallet
Delivery Detail: 10-20 days after the payment
Certificate: ISO9002
Warranty time: 6 months
Service: OEM and after-sale service

Our manufacturer can supply the Model below:
Komatsu:
PC40-7 PC60-5-6-7 PC75 PC100-3-5 PC120-5 PC130 PC200-2-3-4-5-6-7-8 PC220-1-3-5 PC230 PC240 PC300-1-5-6-7 PC400-1-3-5

Hitachi:
EX40 EX55 ZX55 EX55-5B EX60-2-3 EX70(ZX70) EX100M EX100-1-2-3-5 EX120 EX150 EX160 EX200-1-2-3-5 ZX200 ZX210 EX220 ZX230 EX300-1-2-3-5 EX330 EX400 UH08 UH07 UH10 UH14

Sumitomo:
SH60 SH65 SH100 SH120-A3 SH120 SH200 SH220-1-5 SH260 SH280 SH300-1-2-3 SH340 SH580-5 S25 S35 S120 S160 S250 S260 S265F2 S280 S280F2 S280FA

Kobelco:
SK30 SK40 SK60 SK100 SK120 SK200-1-6 SK220-1-3 SK230-3-6 SK300 SK320 SK07-1-2-7 SK07N2 SK09

Caterpillar:
E70 E110 E120B E180 E200B E240 E300B E307 CAT311 CAT312 E320 E325 E330 E450 MS180

Daewoo:
DH55 DH60 DH70 DH80 DH150 DH150W DH175 DH200 DH210 DH215-7-9 DH220-3-5-7 DH225 DH255 DH258 DH280 DH300 DH320 DH330 DH340 DH370 DH400

Kato:
HD250 HD250SE HD400 HD450 HD500 HD510 HD550 HD550SE HD650 HD700 HD770 HD800 HD1250 HD1430

Hyundai:
R55 R60-5-7-9 R80 R110 R130-1-2-7 R150 R190 R200-1-2 R210 R215 R220 R225-7 R265 R290 R305 R455

Volvo:
EC55B EC60C EC140B EC200B EC210B EC240B EC290B EC360B EC460B EC550

Bulldozer:
D20 D31 D50 D60 D65 D30 D40 D60-3 D6B D5 D80 D85 D3C D4C D4D D75 D80A-7 D4E D4H-1 D31-15 D31-18 D50-15 D50-16 D6D D5H D8N D9N D155 D31 D355 D10

HangZhou Fortune Machinery Co., Ltd. is 1 of main manufacturers and exporters of undercarriage parts for excavators and bulldozers for more than 10 years in China. Its factory is located at HangZhou City of ZheJiang Province, very near HangZhou Port with a very convenient transportation.

HangZhou Fortune Machinery mainly supply undercarriage replacement parts such as track rollers, top rollers, sprockets, segments, idler assy, track link assy, track shoe, bucket, bucket teeth, bucket link, I link, cutting side, end bits, bushings pins, bolts and nuts for excavators and bulldozers. Its products are applicable for most famous makes such as Komatsu, Hitachi, Caterpillar, Kobelco, Kato, Daewoo, Hyundai, CZPT and so on. Most products are exported to European, Southeast Asia, Middle East, South America etc.

With the principal “Good quality and Best services at reasonable prices”, we strive to continually improve our production technique to provide better products at better prices. We cordially welcome the customers from all over the world to consult and visit, on the basis of mutual benefit and creat refulgence together.
 

BRAND                
KOMATSU PC30 PC40 PC45 PC60 PC75 PC100 PC120 PC200
EXCAVATOR PC220 PC300 PC350 PC400        
CATERPILLAR E70B E110 E120 E200B E307 E311 E312 E320
EXCAVATOR E322 E325 E300B E330        
KOMATSU D20 D21 D30 D31 D37 D40 D50 D60
BULLDOZER D63 D65 D80 D85 D135 D155 D355 D375
CATERPILLAR D3C D3D D4 D4C D4D D4E D5 D5H
BULLDOZER D6 D6C D6D D6H D7E D7G D8N D9N
HITACHI EX30 EX40 EX60 EX100 EX120 EX200 EX220 EX300
  EX400 ZAX200 ZX330 ZX350 UH07 UH081 UH083  
DAEWOO DH55 DH200 DH220 DH280 DH300 DH320    
HYUNDAI R55 R110 R130 R150 R200 R210 R250 R290
KEBELCO SK60 SK100 SK120 SK200 SK220 SK300 K904 K907
MITSUBISHI MS110 MS120 MS140 MS180        
KATO HD140 HD250 HD400 HD550 HD700 HD850 HD900 HD1220
SAMSUNG H.I. MX8 SE200 SE210 SE280 MX292 SE350    
SUMITOMO SH70 SH100 SH120 SH160 SH200 SH280 SH300 SH340

Contact us:

HangZhou Fortune Machinery Co., Ltd.
Contact person:James

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Type: Crawler
Application: Excavator
Certification: CE, ISO9001: 2000
Condition: New
Material: 40mn
Hardness: HRC50–55
Customization:
Available

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Customized Request

sprocket gear

How do I calculate the required torque for a sprocket gear setup?

Calculating the required torque for a sprocket gear setup involves considering several factors that influence the torque demand in the system. Here’s a step-by-step guide on how to calculate the required torque:

Step 1: Determine the Load: Identify the load or resistance that the sprocket gear setup needs to overcome. This could be the weight of the object being lifted, the force required to move a conveyor belt, or any other application-specific load.

Step 2: Calculate the Torque to Overcome Friction: The sprocket gear system experiences friction losses that must be accounted for in the torque calculation. Frictional torque can be estimated based on the type of bearings used, lubrication, and other factors.

Step 3: Account for Efficiency: No mechanical system is 100% efficient, and some power will be lost due to factors like friction and heat. Take the system’s efficiency into account when calculating the required torque.

Step 4: Determine Speed and Angular Velocity: The speed at which the sprocket gear system operates and the angular velocity of the driven sprocket are essential for torque calculation.

Step 5: Use the Torque Calculation Formula: The torque (T) required to drive the sprocket gear system can be calculated using the formula:

T = (Load × Distance) ÷ (2π × Speed)

Where:

Load = Load or resistance on the system (in Newtons, N)

Distance = Radius or effective radius of the driven sprocket (in meters, m)

Speed = Angular speed of the driven sprocket (in radians per second, rad/s)

Step 6: Apply Safety Factor: In real-world applications, it’s essential to apply a safety factor to the calculated torque to account for unexpected overloads or variations in the system’s performance.

Step 7: Select the Motor or Power Source: Once you have the calculated required torque, choose a motor or power source that can deliver the necessary torque while considering factors like the motor’s torque-speed curve and duty cycle.

Keep in mind that sprocket gear systems might have multiple stages with different gear ratios, so the torque calculation might vary for each stage. Additionally, consult with a mechanical engineer or specialist for critical applications or complex setups to ensure accurate torque calculations.

sprocket gear

How do I prevent chain elongation in a sprocket gear system?

Preventing chain elongation is essential to maintain the efficiency and longevity of a sprocket gear system. Chain elongation occurs over time due to wear and stretch in the chain, leading to a change in pitch length and improper engagement with the sprocket teeth. Here are some measures to prevent chain elongation:

1. Proper Lubrication: Regular and adequate lubrication of the chain is crucial to reduce friction and wear between the chain’s components. Lubricants also help prevent corrosion and reduce the chances of chain elongation.

2. Correct Tension: Maintaining the correct chain tension is vital to prevent excessive stress and elongation. Too much tension can accelerate wear, while too little tension can lead to slippage and increased elongation. Follow the manufacturer’s guidelines for proper tensioning.

3. Quality Chain: Invest in high-quality chains that are designed to resist elongation and offer better wear resistance. High-strength chains with heat-treated components are more resistant to elongation.

4. Proper Alignment: Ensure the sprockets are properly aligned to minimize lateral forces on the chain. Misalignment can cause uneven wear and accelerated elongation.

5. Regular Inspection: Perform routine inspections of the sprocket gear system to check for signs of wear, elongation, or any other issues. Address any problems promptly to prevent further damage.

6. Replace Worn Components: As the chain and sprockets wear over time, replace them when they reach their wear limits. Continuing to use worn components can accelerate elongation and lead to premature failure.

7. Avoid Overloading: Operating the sprocket gear system within its designed load capacity will help minimize stress on the chain, reducing the chances of elongation.

8. Environmental Considerations: In harsh or abrasive environments, protective measures like covers or guards can help prevent contaminants from accelerating chain wear and elongation.

By implementing these preventive measures, you can significantly reduce the risk of chain elongation and ensure a longer and more reliable service life for your sprocket gear system.

sprocket gear

What are the common problems faced with sprocket gears and how to troubleshoot them?

Sprocket gears, like any mechanical components, can encounter various issues during their operation. Some common problems and their troubleshooting approaches are as follows:

  • 1. Excessive Wear: Over time, sprocket gears may wear down due to friction and load. This can lead to poor performance and affect the overall efficiency of the system.
  • Troubleshooting: Regularly inspect the sprocket gears for signs of wear. If wear is detected, consider replacing the worn-out gears with new ones. Lubrication can also help reduce wear and prolong the lifespan of the gears.
  • 2. Misalignment: Improper alignment between the sprocket gear and the chain or other components can cause uneven wear and noise.
  • Troubleshooting: Check the alignment of the sprocket gear with the chain or other mating components. Adjust and realign the gears if necessary to ensure proper alignment.
  • 3. Chain Skipping: Chain skipping occurs when the chain fails to engage properly with the sprocket teeth, causing jerky motion and potential damage to the chain.
  • Troubleshooting: Check for any misalignment or excessive wear that may be causing the chain to skip. Replace any worn-out components and ensure proper tension in the chain to prevent skipping.
  • 4. Noise and Vibration: Excessive noise and vibration during operation can indicate issues with the sprocket gear system.
  • Troubleshooting: Inspect the gears for wear, misalignment, or damage that could be causing the noise and vibration. Proper lubrication and alignment can often help reduce noise and vibration levels.
  • 5. Fatigue Failure: Sprocket gears can fail due to material fatigue, especially if subjected to high loads and stress.
  • Troubleshooting: Select sprocket gears made from high-quality materials and appropriate strength to handle the application’s load. Regularly inspect for signs of fatigue, such as cracks or deformations, and replace any compromised gears.

It is essential to perform regular maintenance, including lubrication, alignment checks, and visual inspections, to prevent and address these common issues. Early detection and timely troubleshooting can significantly extend the lifespan and performance of sprocket gears in a mechanical system.

China factory CZPT Excavator Bulldozer PC200 Undercarriage Parts Sprocket Gear  China factory CZPT Excavator Bulldozer PC200 Undercarriage Parts Sprocket Gear
editor by CX 2024-03-14

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