China Professional FL-5305-120ht Powdered Metal Sintered Steel Yellow Zinc Sprocket Gear with Splined Bore

Product Description

1. Our products passed TS16949 ISO-9001: 2000 quality management system verification
2. We own exquisite and advanced equipment, professional technical designer and rich producing experience
3. We can produce different size and shapes base on your drawing and samples.
4. Best quality, competitive price, shortest delivery time and good service.
5. If you are interested in our products and our company, please kindly let us know what you need, please donot hesitate to contact with us.

We can produce gear with some different material.

Technical requirements:
1. Press Facility: 400Ton
2. Density: above6.8g/cm³
3. Weight: 311g
4. Hardness:HRC30-42
5. Surface treatment: Rust-preventative oil coated.

Application Details
Petrol and Diesel engines
Automotive, marine and industrial engines
Silent chain, roller chain, or belt driven systems
Crankshaft, camshaft, and auxiliary drives

Product Description
Engine pulleys and sprockets are typically used in engines to drive
Product Description
Engine pulleys and sprockets are typically used in engines to drive crankshaft and camshaft timing systems. Complex geometry makes these products an ideal application for PM technology. Net or nearest to near net shape teeth, weight reduction features and integrated drive features gives PM an advantage over other metal working processes.
With decades of design, engineering and manufacturing experience combined with advanced process and material solutions, JX SINTERING has helped many customers optimize their product designs according to the specific application requirements.

Application Details
Petrol and Diesel engines
Automotive, marine and industrial engines
Silent chain, roller chain, or belt driven systems
Crankshaft, camshaft, and auxiliary drives

Advantages
Lightweight optimized net shape designs
Design freedom facilitates unique net shape features such as lightening holes and drive features such as keys, keyways, and slots
Induction hardened or low distortion sinter hardened options
Unique joining technology facilitates the addition of stamped flanges or sensor rings.
. Complex geometry makes these products an ideal application for PM technology. Net or nearest to near net shape teeth, weight reduction features and integrated drive features gives PM an advantage over other metal working processes.
With decades of design, engineering and manufacturing experience combined with advanced process and material solutions, JX SINTERING has helped many customers optimize their product designs according to the specific application requirements.

Application Details
Petrol and Diesel engines
Automotive, marine and industrial engines
Silent chain, roller chain, or belt driven systems
Crankshaft, camshaft, and auxiliary drives

Advantages
Lightweight optimized net shape designs
Design freedom facilitates unique net shape features such as lightening holes and drive features such as keys, keyways, and slots
Induction hardened or low distortion sinter hardened options
Unique joining technology facilitates the addition of stamped flanges or sensor rings.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Gear Position: Internal Gear
Manufacturing Method: Sintered Gear
Toothed Portion Shape: Bevel Wheel
Material: Sintered Steel
Samples:
US$ 0.3/Piece
1 Piece(Min.Order)

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Customization:
Available

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sprocket gear

Can sprocket gears be used for heavy-duty applications in industrial machinery?

Yes, sprocket gears are commonly used in heavy-duty applications in various industrial machinery. Their robust design, high load-carrying capacity, and reliable power transmission make them well-suited for demanding industrial environments. Some of the key reasons sprocket gears are preferred for heavy-duty applications include:

1. Strength and Durability: Sprocket gears are typically made from strong and durable materials, such as hardened steel or cast iron. This allows them to withstand heavy loads and high torques without deformation or failure.

2. High Load Capacity: The tooth profile of sprocket gears, especially those with involute teeth, distributes the load evenly across the gear teeth, enabling them to handle substantial forces and transmit power efficiently.

3. Versatility: Sprocket gears can be designed in various configurations, such as single, double, or triple-strand setups, to accommodate different load requirements. They can also be used in combination with multiple sprockets and chains to create complex power transmission systems.

4. Effective Power Transmission: Sprocket gears provide reliable power transmission with minimal slippage or backlash. This is crucial in heavy-duty machinery, where precision and consistency are essential for optimal performance.

5. Easy Maintenance: Sprocket gears are relatively easy to maintain, as they can be individually replaced if worn or damaged. This reduces downtime and maintenance costs in industrial settings.

6. Adaptability: Sprocket gears can be used with various types of chains, such as roller chains, silent chains, or specialty chains, allowing for adaptation to different industrial applications.

7. Cost-Effective Solution: Considering their durability and long lifespan, sprocket gears offer a cost-effective solution for heavy-duty applications in industrial machinery.

Common examples of heavy-duty industrial machinery that use sprocket gears include conveyor systems, agricultural equipment, mining machinery, construction machinery, and manufacturing equipment.

It is important to select the appropriate sprocket gear size, material, and tooth configuration based on the specific requirements of the machinery and the operating conditions to ensure reliable and efficient performance in heavy-duty industrial applications.

sprocket gear

Can sprocket gears be used in precision motion control systems?

Yes, sprocket gears can be used in precision motion control systems, but there are some considerations to keep in mind. Precision motion control systems require high accuracy, repeatability, and low backlash to achieve precise positioning and movement. Sprocket gears can meet these requirements under certain conditions:

1. Quality Manufacturing: To ensure precision, sprocket gears used in motion control systems must be of high quality and precision-manufactured. They should have accurate tooth profiles and minimal manufacturing defects.

2. Tight Tolerances: Precision motion control systems require sprocket gears with tight tolerances to minimize variations in tooth engagement. This ensures consistent motion and positioning.

3. Low Backlash: Backlash is the amount of clearance between engaged teeth, and it can cause positioning errors in motion control systems. High-quality sprocket gears with proper installation and alignment can help reduce backlash.

4. Proper Lubrication: Lubrication is critical for reducing friction and wear in precision motion control systems. Using the right lubricant in the right amount is essential for smooth and accurate operation.

5. Alignment and Maintenance: Proper alignment during installation and regular maintenance are crucial for preserving the precision of the sprocket gear system. Misalignment or wear can compromise the system’s accuracy.

It’s important to select sprocket gears that match the specific requirements of the motion control application. While sprocket gears can work well in precision motion control systems, some applications may benefit from other types of gearing systems, such as gear racks or timing belts, depending on the complexity and demands of the motion control task.

Before integrating sprocket gears into a precision motion control system, it’s advisable to consult with engineers or experts familiar with both the application’s requirements and the capabilities of sprocket gear systems. This will ensure that the selected gearing solution is optimized for precision and reliability in the motion control application.

sprocket gear

Can you explain the working principle of a sprocket gear transmission?

A sprocket gear transmission is a type of power transmission system that uses sprockets and a chain or a belt to transfer rotational motion and power between two or more shafts. The working principle of a sprocket gear transmission involves the following key steps:

  1. Input Shaft: The power input is provided to one of the sprockets, which is mounted on an input shaft. This can be a motor, engine, or any other rotational power source.
  2. Teeth Engagement: The sprockets have evenly spaced teeth that engage with the links of the chain or the teeth of the belt. As the input shaft rotates, it drives the chain or belt by engaging with these teeth.
  3. Chain or Belt Movement: As the input shaft rotates, it causes the chain or belt to move along the sprockets. The chain or belt wraps around the circumference of the sprockets, and the teeth of the sprockets mesh with the links of the chain or the teeth of the belt.
  4. Output Shaft: On the other end of the chain or belt, there is another sprocket mounted on the output shaft. As the chain or belt moves and wraps around the output sprocket, it causes the output shaft to rotate.
  5. Power Transfer: The rotational motion and power from the input shaft are transferred to the output shaft through the chain or belt and the sprockets. The gear ratio between the input and output sprockets determines the speed and torque relationship between the two shafts.

Sprocket gear transmissions are widely used in various applications due to their efficiency, reliability, and ability to transmit power over long distances. They are commonly found in bicycles, motorcycles, industrial machinery, conveyor systems, and many other mechanical systems.

China Professional FL-5305-120ht Powdered Metal Sintered Steel Yellow Zinc Sprocket Gear with Splined Bore  China Professional FL-5305-120ht Powdered Metal Sintered Steel Yellow Zinc Sprocket Gear with Splined Bore
editor by CX 2023-09-26

Gear Sprocket

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