China supplier Nonstander Parts OEM CNC Machining Turning Parts Customized Transmission Parts Carbon Steel Spur Gear Sprocket

Product Description

We Are Precision Metal Parts Manufacturer And We Providing Custom Processing Service. Send Us Drawings, We Will Feedback You Quotation Within 24 Hours

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Our Advantages

 

Equipment
3-axis, 4-axis and full 5-axis processing equipment, CNC lathe, centering machine, turning and milling compound, wire cutting, EDM, grinding, etc

Processing
CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding

Materials
Aluminum, metal, steel, metal, plastic, metal, brass, bronze, rubber, ceramic, cast iron, glass, copper, titanium, metal, titanium, steel, carbon fiber, etc

Tolerance
+/-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form

Quality Assurance
ISO9001:2015, ISO13485:2016, SGS, RoHs, TUV
Tolerance

Surface Treatment

Aluminum parts Stainless Steel parts Steel parts Brass parts
Clear Anodized Polishing Zinc Plating Nickel Plating
Color Anodized Passivating Oxide black chrome plating
Sandblast Anodized Sandblasting Nickel Plating Electrophoresis black
Chemical Film Laser engraving Chrome Plating Oxide black
Brushing Electrophoresis black Carburized Powder coated
Polishing Oxide black Heat treatment  

 

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Application industry

CNC Machining Parts Can Be Used in Many Industry

Aerospace/ Marine/ Metro/ Motorbike/ Automotive industries, Instruments & Meters, Office equipments, Home appliance, Medical equipments, Telecommunication, Electrical & Electronics, Fire detection system, etc

 

Areospace

Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons, Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears,Differential Housing, Axle Shafts

 

Auto&Motorcycle

Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons,Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears, Differential Housing, Axle Shafts

 

Energy

Drill Pipes and Casing, Impellers Casings, Pipe Control Valves, Shafts, Wellhead Equipment, Mud Pumps, Frac Pumps, Frac Tools,Rotor Shafts and disc

 

Robotics

Custom robotic end-effectors, Low-volume prototype, Pilot, Enclosures, Custom tooling, Fixturing

 

Medical Industry

Rotary Bearing Seal Rings for CZPT Knife,CT Scanner Frames,Mounting Brackets,Card Retainers for CT Scanners,Cooling Plenums for CT Scanners,Brackets for CT Scanners,Gearbox Components,Actuators,Large Shafts

 

Home Appliances

Screws, hinges, handles, slides, turntables, pneumatic rods, guide rails, steel drawers

 

Certifications

FAQ

Q1. What kind of production service do you provide?
CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding, Simple Assembly and Various Metal Surface Treatment.

Q2. How about the lead time?
Mould : 3-5 weeks
Mass production : 3-4 weeks

Q3. How about your quality?
♦Our management and production executed strictly according to ISO9001 : 2008 quality System.
♦We will make the operation instruction once the sample is approval. 
♦ We will 100% inspect the products before shipment.
♦If there is quality problem, we will supply the replacement by our shipping cost.

Q4. How long should we take for a quotation?
After receiving detail information we will quote within 24 hours

Q5. What is your quotation element?
Drawing or Sample, Material, finish and Quantity.

Q6. What is your payment term?
Mould : 50% prepaid, 50% after the mould finish, balance after sample approval.
Goods : 50% prepaid, balance T/T before shipment.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Aerospace/ Marine/Automotive/Medical Equipments
Hardness: Soft Tooth Surface
Gear Position: External Gear
Manufacturing Method: Machining,Milling,Stamping,Laser Cutting,etc
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Samples:
US$ 0.8/Piece
1 Piece(Min.Order)

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Customization:
Available

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sprocket gear

Can sprocket gears be customized for specific machinery or equipment?

Yes, sprocket gears can be customized for specific machinery or equipment. Customization of sprocket gears allows manufacturers and engineers to tailor the design and specifications to meet the unique requirements of a particular application. Here are some key points about the customization of sprocket gears:

1. Size and Pitch: Sprocket gears can be customized in terms of their size, number of teeth, and pitch to match the specific speed ratio and torque requirements of the machinery. Different applications may demand different gear ratios, and customization allows for the optimization of performance.

2. Material: The choice of material for sprocket gears can be customized based on factors such as load capacity, environmental conditions, and the application’s operating temperature. Common materials used for sprocket gears include steel, stainless steel, cast iron, and various alloys.

3. Mounting Options: Customized sprocket gears can be designed to accommodate various mounting options, such as shaft mounting, hub mounting, or using a taper lock bushing system, depending on the specific requirements of the machinery.

4. Keyways and Set Screw Holes: Sprocket gears can be customized with keyways or set screw holes to ensure a secure and reliable connection with the shaft. The choice of mounting method depends on the application and the torque transmitted.

5. Bearing Support: In some cases, sprocket gears may require additional bearing support to handle radial loads effectively. Customization allows engineers to integrate the appropriate bearing support into the design.

6. Special Coatings or Treatments: Depending on the application’s environment, sprocket gears can be customized with special coatings or treatments to enhance corrosion resistance, reduce friction, or increase wear resistance.

7. Compliance with Standards: Customized sprocket gears can be designed to comply with specific industry standards or regulations, ensuring the equipment’s safety and performance.

By customizing sprocket gears, manufacturers can create reliable and efficient power transmission solutions that meet the exact needs of their machinery or equipment. This level of customization helps optimize performance, minimize maintenance, and improve the overall lifespan of the equipment.

sprocket gear

What are the temperature limits for the operation of sprocket gears?

Sprocket gears, like other mechanical components, have temperature limits for safe and efficient operation. The temperature limits depend on the materials used in the manufacturing of the sprocket gears and the specific application. Here are some general guidelines regarding temperature limits:

1. Standard Steel Sprocket Gears: Standard steel sprocket gears typically have a temperature range of -20°C to 150°C (-4°F to 302°F). At temperatures beyond this range, the performance and durability of the sprocket gear may be compromised.

2. Heat-Treated and Alloy Steel Sprocket Gears: Heat-treated and alloy steel sprocket gears offer improved temperature resistance and can operate within a range of -40°C to 200°C (-40°F to 392°F). These sprockets are suitable for applications with higher temperature demands.

3. Stainless Steel Sprocket Gears: Stainless steel sprocket gears are known for their corrosion resistance and can handle a broader temperature range of -80°C to 400°C (-112°F to 752°F). They are often used in extreme environments.

4. Plastic or Nylon Sprocket Gears: Plastic sprocket gears, such as those made from nylon, have lower temperature limits and are generally suitable for temperatures ranging from -40°C to 100°C (-40°F to 212°F).

5. High-Temperature Alloy Sprocket Gears: For specialized applications in high-temperature environments, sprocket gears made from high-temperature alloys can operate at temperatures exceeding 500°C (932°F).

6. Critical Temperature Considerations: When using sprocket gears near the upper temperature limits, it’s crucial to consider the potential for thermal expansion, which can affect the fit and engagement with other components in the system.

7. Extreme Conditions: In extreme cases, such as in industrial furnaces or cryogenic applications, special materials and coatings may be necessary to ensure the sprocket gears’ integrity and performance.

It is essential to select sprocket gears that can handle the expected operating temperature range of your specific application. Operating within the recommended temperature limits will ensure the sprocket gears’ efficiency, minimize wear, and prevent premature failure.

sprocket gear

What is a sprocket gear, and how does it function in a mechanical system?

A sprocket gear is a toothed wheel with evenly spaced teeth that mesh with a chain, track, or another perforated material. It is an essential component in mechanical systems where rotary motion needs to be transmitted from one shaft to another. Sprocket gears are commonly used in various applications, including bicycles, motorcycles, conveyor systems, and industrial machinery.

Here’s how a sprocket gear functions in a mechanical system:

  1. Power Transmission: The primary function of a sprocket gear is to transfer rotational motion and power from one shaft to another. When a rotational force (torque) is applied to the input shaft, the teeth of the sprocket engage with the links of the chain. As the input shaft rotates, the chain moves along with it, causing the output shaft connected to the other sprocket to rotate as well.
  2. Gear Ratio: The number of teeth on the sprocket gears determines the gear ratio, which defines the speed and torque relationship between the input and output shafts. A larger sprocket with more teeth results in higher torque and lower speed, while a smaller sprocket with fewer teeth provides higher speed and lower torque.
  3. Speed and Torque Conversion: Sprocket gears enable the conversion of speed and torque between shafts. By selecting different sprocket sizes, mechanical systems can achieve the desired balance of speed and torque for their specific applications. This is especially useful in scenarios where the input and output shafts need to rotate at different speeds or generate different levels of force.
  4. Directional Change: In some applications, sprocket gears can also change the direction of rotation. By using multiple sprockets and a chain, mechanical systems can transfer power around corners or between non-parallel shafts.
  5. Chain Engagement: The teeth on the sprocket gear are designed to mesh precisely with the links of the chain, ensuring a positive engagement. This allows for a reliable transfer of motion and power, preventing slippage and ensuring efficient operation.
  6. Noise and Vibration Damping: Sprocket gears with well-machined teeth and proper lubrication can reduce noise and vibration in mechanical systems, leading to smoother and quieter operation.

Overall, sprocket gears play a critical role in power transmission systems, providing a simple and effective means of transferring motion and energy between rotating shafts. Their versatility and efficiency make them indispensable components in various mechanical applications.

China supplier Nonstander Parts OEM CNC Machining Turning Parts Customized Transmission Parts Carbon Steel Spur Gear Sprocket  China supplier Nonstander Parts OEM CNC Machining Turning Parts Customized Transmission Parts Carbon Steel Spur Gear Sprocket
editor by CX 2023-10-08

Gear Sprocket

As one of the gear sprocket manufacturers, suppliers, and exporters of mechanical products, We offer gear sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of gear sprockets.