China wholesaler High Precision POM with GF Glass Fiber Plastic Sprocket Tooth Gear

Product Description

Product Description
Products Name High Precision POM with GF glass fiber Plastic Sprocket Tooth Gear
Products category Injection plastic parts
Material PP, ABS, PC, ABS+PC, Nylon, delrin (POM), PMMA, AS, PS, PE, PET, PVC, PEEK, etc; GF added material (ABS+GF, PA66+GF, PA666+GF); Rubber like material (TPE, PU, NBR, silicone, NBR+TPE etc)
Size  All size and thickness available.
Shape capable of all shapes as per drawing
Color Natural,black,clear (standard clear or high optical clear), semi-transparent, other colors (Pantone code or RAL code, or as per client’s sample). 
Surface finishing Texture (VDI/MT standard, or made to client’s sample), polished (high polish, mirror polish), smooth, painting, powder coating, printing, electroplating etc.
Drawing 2D or 3D draiwng in any image/picture format is OK
Free sample Yes
OEM/OEM Yes
Application Household, electronics, vehicles, machinery, hospital, cosmetics, Military and Aerospace etc.
Quality certification ISO 90001:2008, TS16949, FDA, REACH, ROHS, SGS
QC Every order production will get more than 10 times regular check and 5 fives times random check by our professional QC. Or by Third party appointed by customer
 
Mold Molding Process Injection molding, overmolding.
Mould type Injection plastic mould 
Standard HASCO, DME, MISUMI, JIS, LKM, etc.
Tooling equipment Lathe,Milling,Grinder,Drill,CNC,EDM,Wire cut machine,Punch machine
Runner Cold or hot
Gate Side Gate, Sub Gate, Direct Gate, Hook Gate, Pin Point Gate, etc.
Cavity Single or Multi cavities
Mould Life 300,000~1,00,000 times

HOW TO GET SOLUTION/QUOTATION FOR YOUR PLASTIC PARTS:

 

Order Solution
Order OEM or ODM welcome. Free sample or slab/button of material for your quality evaluation, mold sample in accordance with drawing for approval of mass production,  
Payment terms L/C, T/T, WEST UNION, MONEYGRAM, PAYPAL, ESCROW
Lead time 3~5 weeks for mold production, and 1~2 weeks for mass production
Package As per customer’s favour. Shock-absorbing bags, Cartons, Wooden box, and wooden or plastic pallet, 
Delivery term FOB CHINA, CIF destination port, DDP customer’s warehouse/address of goods
Shipment By air mail, by sea, by express like DHL, Fedex, UPS, TNT, EMS
Quality Control Sample approval before order, and QC test report(maybe by third party) before balance.

PRODUCTION AND EQUIPMENTS:

EQUIPMENT LIST
NAME SPECIFICATION BRAND ORIGINAL PLACE QUANTITY
CNC Machines Graph 600 KNUTH GERMENY 3
1370 KAFO ZheJiang 25
EDM Machines ZNC450 BHangZhouNA ZheJiang 3
ZNC430 BHangZhouNA ZheJiang 4
Grinding Machines ACC-350ST BESFORD CHINA 6
CNC Lathe Machining L150G-II OKUMA CHINA 3
Wire Cutting Machines DK7732 NEW FAST CHINA 3
Milling Machine SHCM-97A GENTIGER ZheJiang 8
Injection Machine 100T-450T Haitian CHINA 12
CMM Machine CRT-PA574 MITUTYO JAPAN 1
Hardness Tester TILO-T60 MITUTYO JAPAN 2

 

Material: ABS
Application: Medical, Household, Electronics, Automotive, Agricultural
Certification: TS16949, RoHS
OEM/ODM: Welcomed
File: Format Auto CAD, Pdf, JPG
Color: Black
Customization:
Available

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Customized Request

sprocket gear

Can sprocket gears be customized for specific machinery or equipment?

Yes, sprocket gears can be customized for specific machinery or equipment. Customization of sprocket gears allows manufacturers and engineers to tailor the design and specifications to meet the unique requirements of a particular application. Here are some key points about the customization of sprocket gears:

1. Size and Pitch: Sprocket gears can be customized in terms of their size, number of teeth, and pitch to match the specific speed ratio and torque requirements of the machinery. Different applications may demand different gear ratios, and customization allows for the optimization of performance.

2. Material: The choice of material for sprocket gears can be customized based on factors such as load capacity, environmental conditions, and the application’s operating temperature. Common materials used for sprocket gears include steel, stainless steel, cast iron, and various alloys.

3. Mounting Options: Customized sprocket gears can be designed to accommodate various mounting options, such as shaft mounting, hub mounting, or using a taper lock bushing system, depending on the specific requirements of the machinery.

4. Keyways and Set Screw Holes: Sprocket gears can be customized with keyways or set screw holes to ensure a secure and reliable connection with the shaft. The choice of mounting method depends on the application and the torque transmitted.

5. Bearing Support: In some cases, sprocket gears may require additional bearing support to handle radial loads effectively. Customization allows engineers to integrate the appropriate bearing support into the design.

6. Special Coatings or Treatments: Depending on the application’s environment, sprocket gears can be customized with special coatings or treatments to enhance corrosion resistance, reduce friction, or increase wear resistance.

7. Compliance with Standards: Customized sprocket gears can be designed to comply with specific industry standards or regulations, ensuring the equipment’s safety and performance.

By customizing sprocket gears, manufacturers can create reliable and efficient power transmission solutions that meet the exact needs of their machinery or equipment. This level of customization helps optimize performance, minimize maintenance, and improve the overall lifespan of the equipment.

sprocket gear

Can sprocket gears be used in robotics and automation?

Yes, sprocket gears are commonly used in robotics and automation applications due to their versatility, efficiency, and ability to transmit power between parallel shafts. They offer several advantages that make them suitable for various robotic and automation systems:

1. Power Transmission: Sprocket gears are excellent for power transmission in robotics and automation. They allow precise control over the motion and speed of robotic components, making them ideal for tasks that require accurate positioning and timing.

2. High Efficiency: The meshing of teeth between the sprocket gear and the chain results in minimal friction, providing high mechanical efficiency. This is crucial for energy-efficient operation, especially in battery-powered robots or automation systems.

3. Compact Design: Sprocket gear systems are compact and can be integrated into the limited space of robotic joints and other mechanisms. They offer a lightweight solution without compromising strength and durability.

4. Low Noise: When properly lubricated and maintained, sprocket gears produce minimal noise during operation, contributing to quieter robotic and automation systems.

5. High Load-Carrying Capacity: Sprocket gears can handle significant loads, making them suitable for various robotic applications, including heavy lifting, material handling, and industrial automation.

6. Precise Positioning: Sprocket gears enable accurate positioning, which is essential in tasks that require repetitive and precise movements, such as pick-and-place operations and assembly tasks.

7. Easy Customization: Sprocket gears are available in various sizes, types, and materials, allowing for easy customization to meet specific robotic and automation requirements.

8. Reliability: With proper maintenance, sprocket gear systems can provide long-lasting and reliable performance, reducing downtime and maintenance costs in robotic and automation applications.

Overall, sprocket gears play a vital role in the design and operation of robotic systems, enabling precise motion control, high efficiency, and reliable power transmission. Their versatility makes them a popular choice in a wide range of robotic and automation applications across industries.

sprocket gear

What are the advantages of using a sprocket gear over other types of gears?

Sprocket gears offer several advantages over other types of gears, making them a popular choice in various mechanical systems and power transmission applications. Here are the key advantages:

  1. Efficient Power Transmission: Sprocket gears, when used with chains or belts, provide an efficient means of power transmission over long distances. The engagement of teeth in a sprocket gear and the chain or belt ensures a positive drive, minimizing power losses and maximizing efficiency.
  2. High Gear Ratios: Sprocket gears can achieve high gear ratios in a compact design, allowing for significant speed reduction or amplification. This makes them suitable for applications that require precise speed control and torque conversion.
  3. Simple and Cost-Effective: Sprocket gears are relatively simple in design, making them cost-effective to manufacture and maintain. They consist of a circular disc with teeth around the circumference, which can be readily machined or cast.
  4. Easy Installation and Replacement: Sprocket gears are easy to install and replace, especially in chain-driven systems. Changing a sprocket gear requires minimal downtime, making maintenance and repairs more convenient.
  5. Flexible Design Options: Sprocket gears come in various sizes, tooth profiles, and materials, providing flexibility in design to suit different applications. They can be custom-made to match specific requirements.
  6. High Load Capacity: Sprocket gears, particularly those made from durable materials, can handle high loads and transmit significant power without experiencing premature wear or failure.
  7. Quiet and Smooth Operation: When paired with well-lubricated chains or belts, sprocket gear systems can operate quietly and smoothly, reducing noise and vibration levels in the mechanical system.
  8. Wide Range of Applications: Sprocket gears find applications in various industries, including automotive, machinery, robotics, agricultural equipment, and more. They are suitable for both heavy-duty and light-duty systems.
  9. Excellent for High-Speed Applications: In high-speed applications, sprocket gears offer reliable performance with minimal heat generation due to their positive engagement with chains or belts.

While sprocket gears offer numerous advantages, their selection should consider specific application requirements, load conditions, operating environment, and other factors to ensure optimal performance and longevity.

China wholesaler High Precision POM with GF Glass Fiber Plastic Sprocket Tooth Gear  China wholesaler High Precision POM with GF Glass Fiber Plastic Sprocket Tooth Gear
editor by CX 2023-10-20

Gear Sprocket

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