Product Description
Sprocket tension wheel, Single and double sprocket gear sprocket coupling
Product Description
1. Precision CNC parts strictly according to customers’ drawing,packing and quality request.
2. 100% inspection during production to ensure the quality.
3. Provide customer professional suggestion while in the process of customer designing to save cost.
4. Experienced technology engineers and well trained workers.
5. Fast and timely delivery; Speedy & professional service.
| Advantages | /Reliable CNC service. /Good machining quality. /MOQ 1PCS and small quantity order accepted. /Professional engineering service when any modification required. /Any turnkey assembly or customized package requirements, we’ll meet your demands. |
| Processing | CNC machining, CNC milling and turning, grinding, stamping, tapping,drilling, bending, die casting |
| Finish | Anodizing ,Heat treatment, polishing,electroplating, spraying,powder coating, galvanized |
| Drawing Format | PDF/JPEG/AI/PSD/CAD/Dwg/Step/LGS |
| Processing Equipments | CNC milling machine, Drilling machine, grinding machine, CNC machining Puncher, CNC machining center, Milling machine |
| Packaging | PE bags or bubble bags, boxes, cartons, pallet or as per customers’ requirements |
| Application | Automation machine, Office equipment, industrial machine, automobile, electric appliance, robot, computers, and other industries |
| Trade Terms | EXW, FOB, CIF, as per customers’ request |
| Delivery Time | Within 15-20 working days after deposit or payment received |
| Shipping Ports | FOB HangZhou |
Detailed Photos
Production Process
Packaging & Shipping
Company Profile
Having a long history ,LI De Industry Co.,Ltd is a based enterprise integrated with research and production of CZPT tools.Through the consistent efforts of all staff, LI De has become 1 of the most renowned local enterprises in Britain.
With the idea”to serve the customer better”, LI De Company supplies the market with high grade and salable products ,and meanwhile sincerely provides a wide range of total solutions to its distributors and end users.By choosing the partnership with LI De,while obtaining the best-in-class products,you also gain our superior service and guarantee.
Li De Company honestly invites your joining in,and hopes that we could grow together .
FAQ
1.Are you a manufacturer?
Yes,We are the production of automation equipment non-standard parts; High-precision parts; Precision fixture; and all kinds of metal parts .
2.What’s machining equipments do you have ?
– CNC CNC machining center;
– Walking wire;
– Electric spark;
– Numerical control car;
– Precision grinder and other equipment and supporting large gantry CNC, gantry grinding, gantry milling.
3. What kind of service/products you provide?
– Service of ODM&OEM/one -stop service/assembly; From mold design, mold making, machining, fabrication, welding, surface treatment, assembly, packing to shipping.
– Automotive parts, bicycle parts, motorcycle parts, scooter parts, racing parts, audio products, medical equipment parts, electronic instruments parts, kitchen and bathroom products and other hardware parts.
– Iron/stainless steel/aluminum/titanium/brass/bronze/steel alloys/hardened parts/any kind of precision parts you need.
– Automatic lathe turning parts, milling parts, bending parts, welding parts, stamping parts. All kinds of hardware could be customized here.
4.How can I make sure my design is safe?
We won’t leak any pictures or videos of the customers’ products without approval. And we can sign
NDA (none disclosure agreement) if needed.
5. How can I get a quote?
You can send us email or inquiry below with your design or idea, and let us know the material,
tolerance, quantity and surface finish you need and we will send you free quote for your consideration;
6.What file format you will prefer?
STEP, IGES, DWG, DXF, STP, CZPT are preferred. PDF will be needed for critical dimension making;
7.Why choose LIDE
– Full quality inspection before shipping;
Timely and professional communication;
Evaluate the feasibility of the idea/design.
– Working harder and more flexible on customers’ request.
– 99.5% Customer Satisfaction
8.What are your Shipping Methods ?
– DHL, UPS. FEDEX, TNT express service
– CZPT Direct Shipping ( Door to Door service) ;
– Truck/Railway shipping (for some countries )
– Air freight;
Ocean Freight
9.How can I get a sample for testing?
We will offer free or charged samples depends on the products.
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Shipping Cost:
Estimated freight per unit. |
To be negotiated|
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| After-sales Service: | Replace |
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| Warranty: | 180 Days |
| Condition: | New |
| Customization: |
Available
| Customized Request |
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What are the noise and vibration levels associated with sprocket gear systems?
The noise and vibration levels associated with sprocket gear systems can vary depending on several factors. Here are some key points to consider regarding noise and vibration:
1. Gear Design: The design of the sprocket gears, including the number of teeth, pitch, and tooth profile, can influence noise and vibration levels. Gears with irregular tooth profiles or incorrect meshing can generate higher levels of noise and vibration.
2. Gear Material: The material used for manufacturing the sprocket gears can impact noise and vibration. High-quality gears made from materials with good damping properties can help reduce vibrations and noise during operation.
3. Lubrication: Proper lubrication is essential for reducing friction and wear between gear teeth. Inadequate or improper lubrication can lead to increased noise and vibration levels due to metal-to-metal contact.
4. Alignment: Misalignment between the sprocket gears can cause uneven loading and increased noise. Proper alignment ensures smooth and efficient power transmission, minimizing noise and vibration.
5. Load Distribution: Uniform load distribution among the gear teeth is crucial for smooth operation. Uneven loads can lead to noise and vibration issues.
6. Gear Condition: Wear and damage to the gear teeth over time can result in increased noise and vibration. Regular inspection and maintenance are necessary to address any wear-related issues promptly.
7. Operating Speed: Higher operating speeds can increase noise and vibration levels, especially if the gears are not properly balanced and aligned.
8. Housing and Mounting: The design and construction of the gear housing and mounting can affect noise transmission. A well-designed housing can help dampen noise and prevent vibrations from spreading to other parts of the machinery.
9. Operating Environment: The operating environment, such as temperature and humidity, can influence gear performance and noise levels.
Sprocket gear systems can be engineered and maintained to minimize noise and vibration levels. Using high-quality materials, proper lubrication, correct alignment, and regular maintenance can significantly reduce noise and vibration, ensuring smooth and efficient operation of the machinery.
Can sprocket gears be used in robotics and automation?
Yes, sprocket gears are commonly used in robotics and automation applications due to their versatility, efficiency, and ability to transmit power between parallel shafts. They offer several advantages that make them suitable for various robotic and automation systems:
1. Power Transmission: Sprocket gears are excellent for power transmission in robotics and automation. They allow precise control over the motion and speed of robotic components, making them ideal for tasks that require accurate positioning and timing.
2. High Efficiency: The meshing of teeth between the sprocket gear and the chain results in minimal friction, providing high mechanical efficiency. This is crucial for energy-efficient operation, especially in battery-powered robots or automation systems.
3. Compact Design: Sprocket gear systems are compact and can be integrated into the limited space of robotic joints and other mechanisms. They offer a lightweight solution without compromising strength and durability.
4. Low Noise: When properly lubricated and maintained, sprocket gears produce minimal noise during operation, contributing to quieter robotic and automation systems.
5. High Load-Carrying Capacity: Sprocket gears can handle significant loads, making them suitable for various robotic applications, including heavy lifting, material handling, and industrial automation.
6. Precise Positioning: Sprocket gears enable accurate positioning, which is essential in tasks that require repetitive and precise movements, such as pick-and-place operations and assembly tasks.
7. Easy Customization: Sprocket gears are available in various sizes, types, and materials, allowing for easy customization to meet specific robotic and automation requirements.
8. Reliability: With proper maintenance, sprocket gear systems can provide long-lasting and reliable performance, reducing downtime and maintenance costs in robotic and automation applications.
Overall, sprocket gears play a vital role in the design and operation of robotic systems, enabling precise motion control, high efficiency, and reliable power transmission. Their versatility makes them a popular choice in a wide range of robotic and automation applications across industries.
How do you select the right size and pitch of a sprocket gear for a specific application?
Choosing the correct size and pitch of a sprocket gear is crucial to ensure optimal performance and efficiency in a specific application. Here’s a step-by-step guide to help you make the right selection:
- Identify the Application Requirements: Understand the specific requirements of your application, including the desired speed, torque, power transmission, and operating conditions.
- Calculate the Gear Ratio: Determine the gear ratio required for your application. The gear ratio is the ratio of the number of teeth between the driving and driven sprockets and determines the speed and torque relationship between them.
- Consider the Pitch: The pitch of a sprocket refers to the distance between the centers of adjacent teeth. It is essential to choose sprockets with the same pitch as the chain or belt you plan to use in your transmission system.
- Choose the Number of Teeth: Once you have the gear ratio and pitch, calculate the number of teeth for both the driving and driven sprockets. The number of teeth affects the speed and torque characteristics of the transmission system.
- Verify Shaft Compatibility: Ensure that the sprocket gear’s bore size matches the diameter of your application’s input and output shafts.
- Consider Material and Strength: Select sprocket gears made from materials suitable for your application’s operating conditions. For heavy-duty applications, choose sprockets with high strength and wear resistance.
- Check Center Distance: Verify the center distance between the driving and driven sprockets to ensure proper chain or belt tension and alignment.
- Review Manufacturer Recommendations: Manufacturers often provide guidelines and specifications for their sprocket gears. Review their recommendations and consult with experts if necessary.
- Perform Regular Maintenance: Once the sprocket gear is installed, conduct regular maintenance, including lubrication and inspection, to ensure longevity and optimal performance.
Choosing the right size and pitch of a sprocket gear requires careful consideration of various factors to meet the specific needs of your application. By following these steps and consulting with experts when needed, you can select the most suitable sprocket gear for your mechanical system.
editor by CX 2023-08-11