Product Description
With a capable machining team and comprehensive knowledge of materials, advanced machineries and facilities, Energetic Industry served clients in broad field.
We can produce precision machining parts according to your idea, not only for material choosing, but also property requirements and shapes.
1. Customized material
| Materials Available | General Plastic: HDPE, PP, PVC, ABS, PMMA(Acrylic) ect. |
| Engineering Plastic: POM, PA6, MC nylon, Nylon 66, PTFE, UHMWPE,PVDF ect. | |
| High Performance Plastic: PPS, PEEK, PI, PEI ect. | |
| Thermosetting Plastic: Durostone, Ricocel sheet, G10, FR4, Bakelite ect. | |
| Spcial Plastic Material: Plastic +GF/CA/Oil/Brone/Graphit/MSO2/ceramic ect. | |
| Spcial Plastic Plastic Alloy: PE+PA, PP+PA, POM + PTFE ect. | |
| Metals: Carbon Steel, SS Steel, Brass, Iron, Bronze, Aluminum, Titanium | |
| Special parts: Metal + Plastic Combined Part |
2. Customized property
ESD, conductive, hardness, wear resistance, fire-resistant, corrosion resistance, impact strength, work temperature, UV resistant ect.
3. Customized shape with drawing
Gear, rollers, wheels, base part, spacers, blade, liner, rack, bearings, pulley, bearing sleeves, linear guide rail, sliding block, guide channel, spiral, washer, positioning strip, joint, sheath, CZPT plate, retaining ring, slot, skating board, frame, cavity parts, CZPT jig and fixture, PCB solder pallet, profiles.
Molds, cavity, Radiator fin, prototype, outermost shell, fittings and connectors, screws , bolt …
Further services of CNC machining:
Processing: Cutting, CNC machining, CNC milling and turning, drilling, grinding, bending, stamping, tapping, injection
Surface finish: Zinc-plated, nickel-plated, chrome-plated, silver-plated, gold-plated, imitation gold-plated
Application Field:
- Electronic and electrician
- Physical and Electronic Science Research
- Mineral and coal
- Aerospace
- Food processing
- Textile printing & dyeing industry
- Analytical instrument industry
- Medical device industry
- Semi conductor, solar, FPD industry
- Automotive industry
- Oil & Gas
- Automobile
- Machinery and other industrial ect.
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| Material: | PA |
|---|---|
| Color: | Natural, Black, Red, Green, Customized |
| Processing: | CNC Machining |
| Packing: | Thick Carton Boxes |
| Outstanding Property: | Good Wear Resistant |
| Production Time: | 3~25 Days |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the differences between chain sprockets and sprocket gears?
Chain Sprockets and Sprocket Gears are both integral components of mechanical power transmission systems, but they have some key differences in terms of their design, application, and mode of operation.
Chain Sprockets:
Chain sprockets are toothed wheels with evenly spaced teeth or cogs that mesh with the links of a roller chain. They are primarily used in chain and sprocket systems to transfer rotational motion and torque between two parallel shafts. The teeth of chain sprockets are designed to fit precisely with the chain, ensuring smooth and efficient power transmission.
Key features of chain sprockets:
- Designed for use with roller chains.
- Transfer motion between parallel shafts.
- Teeth mesh with the links of the chain.
- Used in various applications, including bicycles, motorcycles, conveyors, and industrial machinery.
Sprocket Gears:
Sprocket gears, on the other hand, are toothed wheels with teeth that mesh with the links of a toothed belt or chain. They are part of belt drive systems and chain drive systems, transferring motion and power between non-parallel shafts. Sprocket gears are commonly used in applications where a longer distance separates the driving and driven shafts.
Key features of sprocket gears:
- Designed for use with toothed belts or chains.
- Transfer motion between non-parallel shafts.
- Teeth mesh with the links of the belt or chain.
- Used in applications like internal combustion engines, washing machines, and industrial machinery.
Main Differences:
- Design: Chain sprockets have teeth that mesh with the links of a roller chain, while sprocket gears have teeth that mesh with the links of a toothed belt or chain.
- Application: Chain sprockets are used in chain drive systems for parallel shafts, while sprocket gears are used in belt drive and chain drive systems for non-parallel shafts.
- Shaft Orientation: Chain sprockets work with parallel shafts, while sprocket gears accommodate non-parallel shafts.
- Power Transmission: Both are used for power transmission but in different configurations and applications.
Ultimately, the choice between chain sprockets and sprocket gears depends on the specific mechanical system’s requirements, shaft orientation, and the type of power transmission needed.
How do I calculate the pitch circle diameter for a sprocket gear system?
Calculating the pitch circle diameter is essential when designing or working with a sprocket gear system. The pitch circle diameter (PCD) represents the circle on which the centers of the sprocket teeth lie. To calculate the pitch circle diameter, you’ll need to know the number of teeth on the sprocket and the pitch diameter.
Step 1: Determine the Number of Teeth (N): Count the total number of teeth on the sprocket. This value is denoted as ‘N’.
Step 2: Find the Pitch Diameter (PD): The pitch diameter is the diameter of the pitch circle on which the teeth are located. If you already have the pitch diameter provided, proceed to the next step. Otherwise, you can calculate the pitch diameter using the formula:
PD = N / (DP * π)
Where:
PD = Pitch Diameter
N = Number of Teeth
DP = Diametral Pitch (teeth per inch)
π (Pi) = 3.14159 (approximately)
Step 3: Calculate the Pitch Circle Diameter (PCD): The pitch circle diameter can be calculated using the following formula:
PCD = PD * cos(180° / N)
Where:
PCD = Pitch Circle Diameter
PD = Pitch Diameter (calculated in Step 2)
N = Number of Teeth
The resulting value of the pitch circle diameter will help you in various aspects of sprocket gear system design and analysis, such as determining the center distance between two sprockets or matching the sprocket with a compatible chain.
Remember that accurate measurements and precise calculations are crucial for successful sprocket gear system performance. If you are unsure about the calculations or dealing with complex sprocket configurations, consulting with a qualified engineer or using specialized software can be beneficial.
What is a sprocket gear, and how does it function in a mechanical system?
A sprocket gear is a toothed wheel with evenly spaced teeth that mesh with a chain, track, or another perforated material. It is an essential component in mechanical systems where rotary motion needs to be transmitted from one shaft to another. Sprocket gears are commonly used in various applications, including bicycles, motorcycles, conveyor systems, and industrial machinery.
Here’s how a sprocket gear functions in a mechanical system:
- Power Transmission: The primary function of a sprocket gear is to transfer rotational motion and power from one shaft to another. When a rotational force (torque) is applied to the input shaft, the teeth of the sprocket engage with the links of the chain. As the input shaft rotates, the chain moves along with it, causing the output shaft connected to the other sprocket to rotate as well.
- Gear Ratio: The number of teeth on the sprocket gears determines the gear ratio, which defines the speed and torque relationship between the input and output shafts. A larger sprocket with more teeth results in higher torque and lower speed, while a smaller sprocket with fewer teeth provides higher speed and lower torque.
- Speed and Torque Conversion: Sprocket gears enable the conversion of speed and torque between shafts. By selecting different sprocket sizes, mechanical systems can achieve the desired balance of speed and torque for their specific applications. This is especially useful in scenarios where the input and output shafts need to rotate at different speeds or generate different levels of force.
- Directional Change: In some applications, sprocket gears can also change the direction of rotation. By using multiple sprockets and a chain, mechanical systems can transfer power around corners or between non-parallel shafts.
- Chain Engagement: The teeth on the sprocket gear are designed to mesh precisely with the links of the chain, ensuring a positive engagement. This allows for a reliable transfer of motion and power, preventing slippage and ensuring efficient operation.
- Noise and Vibration Damping: Sprocket gears with well-machined teeth and proper lubrication can reduce noise and vibration in mechanical systems, leading to smoother and quieter operation.
Overall, sprocket gears play a critical role in power transmission systems, providing a simple and effective means of transferring motion and energy between rotating shafts. Their versatility and efficiency make them indispensable components in various mechanical applications.
editor by CX 2024-04-17